Wire Sizing Guide: From 14 AWG to 200A Service Cable
Getting wire size right is fundamental to every electrical job. Here's your quick reference guide, based on the NEC and real-world experience.
Standard NM-B Ampacity (60°C Column)
| Wire Size | Ampacity | Typical Use |
| 14 AWG | 15A | General lighting, bedroom receptacles |
| 12 AWG | 20A | Kitchen, bathroom, laundry receptacles |
| 10 AWG | 30A | Water heaters, A/C condensers |
| 8 AWG | 40A | Range circuits, small sub-panels |
| 6 AWG | 55A | Larger sub-panels, EV chargers |
Service Entrance Sizing
For residential service conductors, NEC 310.12 allows the 83% rule: - 100A service → #4 copper or #2 aluminum - 200A service → 2/0 copper or 4/0 aluminum
The 80% Rule for Continuous Loads
For continuous loads (running 3+ hours), your breaker must be sized at 125% of the load. In practice, this means you can only use 80% of a breaker's rating: - 15A breaker → 12A max continuous - 20A breaker → 16A max continuous - 30A breaker → 24A max continuous
Voltage Drop: The 3% Rule
NEC recommends voltage drop not exceed 3% for branch circuits. Here's when to upsize:
| Distance (ft) | 15A Circuit | 20A Circuit | 30A Circuit |
| 0-50 | 14 AWG | 12 AWG | 10 AWG |
| 50-100 | 12 AWG | 10 AWG | 8 AWG |
| 100-150 | 10 AWG | 8 AWG | 6 AWG |
Common Inspection Failures
1. Using 14 AWG on a 20A breaker — instant fail. If you see 14 AWG wire in a panel, it MUST be on a 15A breaker. 2. Overfilled conduit — use a conduit fill calculator. Don't eyeball it. 3. NM cable in wet locations — Romex is NOT rated for wet locations. Use UF-B outdoors.
Pro Tip: Always Label Your Wires
Sharpie the breaker number on the inside of every switch and receptacle plate. Your future self (and the next electrician) will thank you.